Solution
Production Monitoring and Intelligence
Real-time production counting, line status and operational analytics.
Illustrative industrial photography — not a TraceVexa installation.
The operational problem
Many plants still rely on end-of-shift tallies, manual counts and delayed reports. By the time a deviation is visible on paper, the shift is over and the opportunity to correct it has passed.
TraceVexa builds monitoring systems that observe production as it happens — counting output through vision or sensors, tracking line and machine status, and turning raw signals into live dashboards and shift-level reporting.
The goal is not more data, but usable visibility: operators see the current state of the line, supervisors see the shift taking shape, and management sees trends across lines, products and sites.
Capabilities
What the system does
- Automated production counting (vision or sensor based)
- Line, machine and station status monitoring
- Reject, rework and downtime tracking
- Shift, batch and product-level reporting
- Operational dashboards for floor and management
- Data export and integration with existing systems
How it works
From signal to action
- 01
Sense
Cameras, sensors and controller signals capture counts, states and events at the source.
- 02
Collect
Edge devices buffer and forward data reliably, even through network interruptions.
- 03
Analyze
TraceVexa software structures counts, rates, states and events into operational metrics.
- 04
Present
Dashboards, alerts and reports deliver the right view to each role.
Architecture
- Cameras, sensors and PLC signals
- Edge collection and buffering
- Monitoring and analytics software
- Live dashboards and alerting
- Reports and system integrations
Integrations
- PLC and controller data (OPC UA, Modbus)
- Vision systems and counters
- REST and MQTT data interfaces
- MES, ERP and BI platforms
- Email and messaging alert channels
Applications
- Real-time output counting per line or product
- Line status boards for production floors
- Downtime and reject visibility by shift
- Multi-line and multi-site performance views
- Batch and order progress tracking
- Automated end-of-shift reporting
FAQ